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Products Description

Food high - level palletizer

The high - level food palletizer is a key equipment in the automated food production process. It can accurately and efficiently stack various types of food such as bagged, boxed, and bottled foods into a neat and stable stack shape according to the preset arrangement and number of layers. This equipment is equipped with advanced sensors and an intelligent control system, which can quickly identify food packaging of different specifications. During high - speed operation, it ensures that the grabbing, handling, and palletizing actions are gentle and stable, avoiding damage to the food such as extrusion and collision. At the same time, it has a high degree of flexibility and compatibility, can be seamlessly connected to the food production line, and can achieve 24 - hour continuous operation. This Food high - level palletizer greatly improves the warehousing and logistics efficiency of food production enterprises, effectively reduces labor costs and labor intensity, and ensures the standardization, normalization, and intelligence of food production.

The working process of Benson Food's high - level palletizer:

1. Food Conveying: Various types of packaged foods on the production line, such as bagged, boxed, and bottled foods, are conveyed to the gripping station of the high - level palletizer through conveying equipment like belt conveyors and chain - plate conveyors at a stable speed and direction. During this process, the conveying system will conduct preliminary sorting and arranging of the foods to ensure that the foods entering the gripping station are in accurate positions and have consistent spacing.

2. Detection and Identification:Food high - level palletizerdriven by servo motorWhen the foods reach the gripping station, the detection devices equipped on the high - level palletizer, such as photoelectric sensors and visual recognition systems, start to work. The photoelectric sensors detect the arrival of the foods, and the visual recognition systems quickly identify information such as the specifications, shapes, and packaging types of the foods, and then transmit the data to the control system. This enables the control system to formulate appropriate gripping and palletizing strategies according to the preset programs.

3. Gripping Action: Based on the information detected and identified, the control system drives the robotic arm to move the corresponding gripping devices (such as vacuum suction cups, clamping grippers, etc.) to the appropriate positions. For different types of foods, the gripping devices will adopt different gripping methods.

4. Gripping Methods: For bagged foods, the vacuum suction cups will adhere to the surface of the bags and lift them using vacuum suction force. For boxed and bottled foods, the clamping grippers will steadily clamp them from both sides to ensure that the foods do not fall or get damaged during the gripping process.

5. Handling and Transferring: After the gripping device successfully grabs the food, the robotic arm, driven by the servo motor, transports the food to the designated palletizing area along the planned path. During the handling process, the robotic arm will precisely control the movement speed and acceleration according to the instructions of the control system to avoid the food from shaking or colliding due to excessive speed or sudden stops and turns.

6. Palletizing Arrangement: After reaching the palletizing area, the robotic arm accurately places the foods on the pallet according to the preset arrangement methods (such as row - column type, staggered type, etc.) and the number of layers. After each placement, the robotic arm will return to the gripping station for the next grab. At the same time, the pallet conveying system will appropriately lower a certain height according to the increase in the number of palletizing layers to ensure that the foods are always in the appropriate placement position and guarantee the stability of the entire pallet shape. with high - efficiency palletizing to improve production efficiency. Manufacturer: Shandong Bensen

7. Palletizing Completion and Output: When the foods on the pallet are palletized according to the preset requirements, Food high - level palletizerthe pallet conveying system transports the full pallet to the discharge port. Subsequently, a forklift or an automated guided vehicle (AGV) will transport the palletized pallets to the warehouse storage area or the subsequent logistics transportation link. At the same time, the empty - pallet conveying system will supply new empty pallets to the palletizing station to prepare for the next round of palletizing operations.

Specification

Advantages of the high - level palletizer for food:

1. High - level palletizing, saving storage space
   Higher pallet layer height: Compared with ordinary palletizers, high - level palletizers can achieve a higher number of palletizing layers (usually 5 - 8 layers or even more), making full use of vertical space, significantly improving warehouse storage efficiency, and reducing enterprise storage costs.
   Stable and firm pallet pattern: By accurately calculating the arrangement of pallet layers (such as staggered stacking, positive - negative stacking, etc.) and combining the stable pushing of robotic arms or conveyor belts, it ensures that the pallet pattern is tight and neat, avoiding collapse or tipping during transportation.
2. Fully automated operation, improving production efficiency
   Food high - level palletizer Replace manual labor, operate continuously for 24 hours: Without human intervention, it can be seamlessly connected to the production line to achieve full - process automation from conveying, sorting to palletizing, greatly increasing production capacity (the efficiency can reach 3 - 5 times that of manual palletizing), especially suitable for large - scale food production scenarios (such as beverages, seasonings, frozen foods, etc.).
   Reduce labor costs and labor intensity: Reduce dependence on skilled workers, avoid fatigue, errors, and safety hazards of manual palletizing (such as work - related injuries caused by handling heavy objects), and optimize human resource allocation.
3. High - precision positioning, adapting to diverse packaging
   Flexibly compatible with a variety of products: It can be adapted to different specifications of food packaging such as bags (flour, rice), boxes (snacks, seasonings), bottles (beverages, sauces), and barrels (edible oil). By changing the gripper or adjusting the program, the product type can be quickly switched, with strong flexible production capabilities.
   Precise positioning and gentle operation: Using technologies such as sensors and visual recognition (such as CCD cameras), it ensures that each product is accurately placed in the designated position, avoiding packaging damage caused by collisions and squeezing, especially suitable for fragile foods or those with high appearance requirements (such as glass - bottled beverages, exquisite gift boxes).
4. Meeting food industry hygiene standards
   Food - grade materials and easy - to - clean design:Food high - level palletizer The parts of the equipment that come into contact with food (such as grippers, conveyor belts) are made of stainless steel (such as 304 material) or food - grade engineering plastics, which are corrosion - resistant and odor - free, in line with hygiene specifications such as GMP and HACCP. The structural design is simple, with no sanitary dead - ends, facilitating daily cleaning and disinfection to prevent microbial contamination.
   Low dust and enclosed operation: Some models are equipped with dust covers or negative - pressure dust collection devices to reduce the dust generated during palletizing, keep the production environment clean, and meet the high - cleanliness requirements of scenarios such as baking and freezing.
5. Intelligent control, facilitating management and maintenance
   Integrated control system: Through PLC or touch - screen, parameter setting, program switching, and fault diagnosis can be realized. The operation interface is user - friendly, supporting remote monitoring (such as accessing the factory Internet of Things), and real - time viewing of equipment operation status, production data, etc., improving production management efficiency.
   Low failure rate and convenient maintenance: Using mature mechanical structures (such as servo motors, rack - and - pinion drives) and high - quality components, the operation is stable and reliable.Food high - level palletizer The modular design facilitates the replacement and maintenance of components, reducing downtime and maintenance costs.

6. Enhancing corporate image and competitiveness
   Symbol of standardized and large - scale production: Automated palletizing equipment reflects the enterprise's technical strength and modern production level, conforms to the trend of the food industry's transformation towards intelligence and unmanned operation, and enhances customer trust (such as coping with supply chain audits of supermarkets and chain brands).
   Reduce comprehensive costs: In the long run, the equipment investment can be quickly recovered through ways such as improving efficiency, reducing losses, and reducing labor, especially suitable for food enterprises with high labor costs and large order fluctuations.with high - efficiency palletizing to improve production efficiency. Manufacturer: Shandong Bensen
   Typical application scenarios
   Beverage industry: Palletizing of cartons or plastic boxes of bottled water, carbonated beverages, and dairy products;
   Grain, oil, and seasoning industry: High - speed palletizing of bagged flour, rice, and barreled edible oil;
   Frozen food industry: Multi - layer stacking of boxed dumplings and tangyuan, adapting to the cold - storage environment;
   Snack food industry: Neat palletizing of gift - boxed snacks and canned foods, taking into account both aesthetics and stability.

   
   

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Company Profile

Benson Intelligent Equipment (Shandong) Co., Ltd.was founded in 2013, including self-researching and development, design, production and sales. Benson machinery is committed to the design, production and sales of automatic packaging machine, intelligent palletizing machine, wrapping machine etc. Our products are widely used in food, chemical industry, building materials, feed, warehousing and other industries.Benson has 10 senior technical engineers, more than 20 production workers and 10 senior sales,exporting countries including United States,Mexico, Australia, Russia. Saudi Arabia, Singapore, South Africa etc., all over the world, provided professional solution with efficient and intelligent products to each customer, got the high recognization and compliment from every serviced domestic and foreign client. Benson machinery advocates innovation, professional, efficient, pragmatic business philosophy, to achieve mutual benefit and win-win, continue to provide our customers with high-end products and quality service

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