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Products Description

Gantry high - level palletizer

As a core equipment in the field of industrial automation, the gantry - type high - level palletizer, with its unique frame - type structure design, builds a stable and high - load operating foundation.Benson gantry palletizer, It can easily handle the tasks of grasping and stacking heavy goods weighing several tons. Its iconic gantry cross - beam, combined with a multi - axis linkage system, not only endows the equipment with a wide operating range covering the three - dimensional space of length, width, and height, but also enables it to shuttle flexibly in complex production line layouts, achieving efficient operation in multiple workstations and multiple areas. Relying on advanced servo - drive technology and an intelligent control system, the equipment can quickly switch operation modes according to product specifications and pallet - type requirements, precisely control the grasping angle and stacking position, ensuring that the pallet shape is neat and stable. In practical applications, whether it is boxed products in the food and beverage industry, heavy - duty plates in the building materials industry, or large - tonnage packaging in the chemical industry, Gantry high - level palletizerthe gantry - type high - level palletizer can operate at an efficiency of dozens of pieces per minute, replacing traditional manual operations, significantly reducing labor costs and safety hazards, and becoming an indispensable automated tool in modern intelligent manufacturing production lines. fully automatic palletizer, saves labor and supports customization.

Working process of gantry high - level palletizer:

The working process of the gantry - type high - level palletizer closely revolves around four major links: cargo transportation, gripping, handling, and palletizing, and achieves efficient and orderly operations through an automated system:

1. Cargo transportation: The goods to be palletized are transported to the designated position by the production line or conveying equipment (such as belt conveyors, roller conveyors). After the positioning sensor on the conveyor detects that the goods are in place, it triggers the subsequent operations.

2. Information identification and processing:gantry high - level palletizer  The vision recognition system or sensor group scans and analyzes information such as the specifications, dimensions, and positions of the goods, and transmits the data to the control system. Based on the preset palletizing program and stack pattern parameters, the control system calculates the optimal paths and postures for gripping and stacking.

3. Gripping the goods: The robotic arm on the gantry (usually equipped with special grippers, such as clamping - type, vacuum - suction - cup - type, fork - tooth - type) moves above the goods along the X, Y, and Z axes driven by the servo motor. It precisely adjusts the position and angle through the control system, and then activates the gripper to firmly grip the goods.

4. Handling and stacking:Benson gantry palletizer,After gripping the goods, the robotic arm moves smoothly within the gantry frame along the planned path and transports the goods to the target pallet or shelf area. After reaching the designated position, the robotic arm descends precisely and stacks the goods steadily according to the stack pattern (such as row - type, staggered - type). Subsequently, the gripper releases, completing one palletizing action.

5. Cyclic operation: After completing one palletizing, the robotic arm returns to the initial position and waits for the gripping instruction of the next good. This process repeats. When the goods on the pallet are stacked to the set number of layers or quantity, the conveying system moves out the full - stack pallet and simultaneously sends in an empty pallet to continue the subsequent palletizing operations. The entire process, coordinated by the intelligent control system, realizes unmanned, high - precision, and high - efficiency automated palletizing tasks.saves labor and supports customization.

Specification

The main advantages of the gantry high - level palletizer:

As a core device in the field of industrial automation, the gantry high - level palletizer's main advantages are reflected in multiple dimensions such as structural design, operational capabilities, intelligence level, application adaptability, and comprehensive benefits. It particularly stands out in the palletizing scenarios of heavy - duty and large - sized goods. The following are its core advantages:

1. Stable Structure and High - load Capacity

Frame - type Gantry Structure: It adopts a high - strength metal frame (such as steel - structured crossbeams and columns), with strong supporting capabilities. It can stably bear heavy - duty goods of several tons (such as building material plates, chemical raw material packages, large - scale equipment components, etc.), avoiding the shaking risks of traditional cantilever structures. Rigid Support Design: The crossbeams and columns are fixed by bolts or welding, with strong impact resistance. It is suitable for high - frequency and high - intensity operations and is not prone to deformation during long - term operation.

2. Wide Operating Range and Flexible MobilityFlexible Switching among Multiple Workstations: It can freely shuttle among multiple workstations or areas in a complex production line without frequent adjustment of the equipment position. It is especially suitable for the mixed production scenarios of multiple product lines and palletizing patterns.

3. High - precision Control and Intelligent OperationServo - drive Technology: gantry high - level palletizerIt uses a servo motor + reducer drive, with high positioning accuracy. The robotic arm moves smoothly, and the grasping angle and stacking position are precisely controlled to ensure a neat palletizing pattern (such as in rows, staggered, or rotary patterns), avoiding the dumping or damage of goods. Intelligent Control System: It supports the presetting of multiple palletizing pattern programs (such as the number of layers and arrangement methods). The operation mode can be switched with one - click according to the product specifications, eliminating the need for manual reprogramming

.4. Efficient Operation and Low - cost Labor SubstitutionHigh Operational Efficiency: A single device can achieve a palletizing speed of dozens of goods per minute, far exceeding the manual efficiency (the manual palletizing speed is about 3 - 5 pieces per minute), especially suitable for large - batch production scenarios. 24 - hour Continuous Operation: It operates automatically without human intervention, can be seamlessly connected to the production line, improve the factory's day - and - night production capacity, and reduce labor costs (reducing more than 80% of the palletizing workers). Safe and Reliable: It avoids the work - related injury risks (such as sprains and crush injuries) of manual handling of heavy - duty goods, reduces goods loss, and improves production safety.

5. Strong Industry Adaptability and Multifunctional Expansion Multi - industry Compatibility:Heavy Industry: Building materials (tiles, plates), chemicals (ton - bags, barreled raw materials), metal processing (steel coils, castings), etc., heavy - duty goods. Light Industry: Food and beverages (boxed products), logistics (standardized pallet goods), home appliances (whole - machine packaging), etc., regular goods.with strong stability and a large working range. Benson gantry palletizer, fully automatic palletizer, saves labor and supports customization.

6. High Space Utilization and Integration ConvenienceHigh - level Palletizing Ability:gantry high - level palletizer It can stack goods to a height of more than 6 meters (requiring the matching of shelves or high - level pallets), making full use of the vertical space of the factory building and reducing the ground stacking area. Seamless Integration with the Production Line: Through equipment such as conveyor lines and lifting transfer machines, it can be connected to the front - end production line to form a full - process automation of "production - inspection - palletizing - warehousing", improving the factory's intelligence level.7. Low Maintenance Cost and Long Service LifeSimple and Durable Structure: The gantry frame has no complex transmission components. Key parts (such as guides and lead screws) use wear - resistant materials and lubrication systems, with a long maintenance cycle (usually once a quarter or half a year). Standardized Components: The core components adopt industrial - grade brands, with strong interchangeability. Maintenance and replacement are convenient, reducing downtime losses.

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Company Profile

Benson Intelligent Equipment (Shandong) Co., Ltd.was founded in 2013, including self-researching and development, design, production and sales. Benson machinery is committed to the design, production and sales of automatic packaging machine, intelligent palletizing machine, wrapping machine etc. Our products are widely used in food, chemical industry, building materials, feed, warehousing and other industries.Benson has 10 senior technical engineers, more than 20 production workers and 10 senior sales,exporting countries including United States,Mexico, Australia, Russia. Saudi Arabia, Singapore, South Africa etc., all over the world, provided professional solution with efficient and intelligent products to each customer, got the high recognization and compliment from every serviced domestic and foreign client. Benson machinery advocates innovation, professional, efficient, pragmatic business philosophy, to achieve mutual benefit and win-win, continue to provide our customers with high-end products and quality service.

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