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Products Description

Feed vertical palletizer

The Feed vertical palletizer is a key automated equipment specifically designed for the feed industry. Its working principle is highly efficient and ingenious. Packaged feed is sent to the designated palletizing area by a conveyor. At this time, the robotic arm of the equipment, with the coordinated operation of each axis, accurately moves directly above the material positioning point. Once the material positioning signal is sent, the robotic arm moves downward under the precise control of the servo motor, firmly clamps the material, then transports it above the palletizing position, and places the material at the designated location. Thus, one palletizing action is successfully completed. This process repeats until the entire palletizing task is finished. From a technical perspective, Feed vertical palletizerit has significant advantages. In terms of efficiency, it can continuously and rapidly complete palletizing operations, performing hundreds of operations per hour. Compared with manual palletizing, the efficiency improvement is astonishing, greatly promoting the overall feed production process. In terms of accuracy and stability, it adopts an advanced full-servo control system, with extremely precise motion control and a very high repeat positioning accuracy. Parameters such as height, width, and spacing during palletizing strictly meet the preset requirements, which not only ensures the palletizing quality but also reduces the risk of cargo damage. Moreover, this equipment has excellent flexible configuration capabilities. Whether it is large-scale industrial feed bags or small pet food bags, by simply setting parameters on the operation interface, it can easily switch between multiple palletizing modes to adapt to the diverse production needs of feed mills. At the same time, the vertical palletizer's columnar structure is extremely compact and small in size. On production lines with limited space, through upward extended movement, it realizes efficient palletizing operations and effectively saves valuable floor space. In addition, automated palletizing greatly reduces the dependence on labor, reduces labor costs, and also avoids safety accidents caused by improper manual operation, comprehensively improving production efficiency and safety.Feed vertical palletizer In places such as feed processing plants and pet food factories that require a large amount of palletizing operations, the vertical feed palletizer can fully demonstrate its capabilities and become a powerful assistant for improving production efficiency, ensuring product quality, and reducing costs.

Working process of the Feed vertical palletizer：

1. Material Conveying: The packaged feed bags or feed boxes are conveyed to the loading station of the palletizer in an orderly manner through conveying equipment such as belt conveyors and chain plate conveyors at a stable speed and direction. During the conveying process, sensors monitor the material conveying situation in real time to ensure a uniform material spacing and smooth conveyance.

2. Positioning and Identification: After the materials reach the loading station, the photoelectric sensors and vision recognition systems are immediately activated to accurately detect and identify information such as the position, size, and orientation of the materials. By comparing with the preset parameters, the accurate position of the materials is determined, providing precise coordinates for the subsequent grasping action.

3. Grasping Action: Driven by the servo motor, the axes of the robotic arm move in coordination, quickly and accurately moving to directly above the materials. According to the material type and grasping requirements, the end - effector of the robotic arm (such as clamping - type, vacuum - sucker - type, etc.) activates the corresponding grasping program to clamp or adsorb the materials, ensuring a firm grasp.4. Lifting and Transferring: Animal feed vertical palletizerAfter grasping the materials, the robotic arm vertically lifts the materials to a certain height along the planned path to avoid the conveying equipment and other obstacles. Subsequently, the robotic arm moves horizontally to transport the materials to the designated position above the palletizing area. Palletizing and Stacking: After reaching the palletizing position, the robotic arm slowly descends and accurately places the materials on the pallet or stack. During the placement process, the height sensor and pressure sensor are used to precisely control the placement height and force, ensuring the materials are neatly stacked and preventingor damage.5. Mode Switching and Cycling: After completing one palletizing operation, the robotic arm returns to the loading station and waits for the next grasping instruction. If it is necessary to change the palletizing mode (such as adjusting the number of layers, columns, arrangement method, etc.), the operator can input new parameters through the human - machine interface. The palletizer automatically adjusts the operating program and continues to perform the palletizing task.6. Pallet Replacement: When the palletizing of one pallet of materials is completed, the palletizer sends a signal. A forklift or an automatic pallet - changing device removes the full pallet and replaces it with a new empty pallet. The palletizer then continues the next round of palletizing operations.7. Operation End and Reset: After all the material palletizing tasks are completed, the palletizer automatically stops running, the robotic arm returns to its initial position, waiting for the next operation instruction. At the same time, the equipment enters a standby state, ready for subsequent operations.

Specification

Advantages of Feed Vertical Palletizer：

1. High - efficiency operation, significantly improving production capacity: The vertical feed palletizer has extremely high operating efficiency, capable of completing hundreds of palletizing operations per hour, far exceeding the speed of manual palletizing. It can operate stably 24 hours a day, 7 days a week, unaffected by factors such as personnel fatigue and shift changes. This greatly shortens the turnover cycle of feed production, effectively ensures the on - time delivery of orders, and significantly enhances the market competitiveness of enterprises.

2. Precise positioning, ensuring palletizing quality:Feed vertical palletizerIt adopts an advanced full - servo control system and high - precision sensors. The repeated positioning accuracy of the robotic arm can reach the millimeter level, enabling precise control of the height, spacing, and arrangement of feed stacking. Whether it is a neat matrix - type palletizing or a special staggered stacking, it can ensure that each layer of feed bags fits tightly and is stable and reliable, effectively avoiding problems such as collapse and slippage caused by loose palletizing and reducing cargo losses.

3. Space - saving, adaptable to various scenarios: The unique column - type vertical palletizing structure significantly reduces the floor area compared to traditional horizontal palletizing equipment. In the limited workshop space of the feed factory, it can achieve high - efficiency palletizing by expanding the working space upwards. At the same time, its compact body design allows it to be flexibly installed at different positions on the production line, adapting to various factory layouts.

4. Flexible configuration, meeting diverse needs:Small bagged feed vertical palletizerIt supports the free switching of multiple palletizing modes. Simply adjust the parameters on the operation interface, and it can quickly adapt to feed products of different specifications, weights, and packaging forms. Whether it is large - scale industrial feed bags, small - packaged pet food, or feed boxes of different shapes, it can handle them easily, meeting the production needs of feed enterprises for multiple varieties and small batches.

5. Cost - reduction, realizing intelligent management: Automated palletizing reduces the dependence on a large number of manual labor, significantly reducing long - term labor cost investment. At the same time, the fault diagnosis and early - warning functions during the equipment operation, combined with the intelligent management system, can monitor the equipment status in real - time, prevent faults in advance, reduce maintenance costs and downtime losses, and realize the refined management of the production process.

6. Safe and reliable, optimizing the working environment: It effectively avoids the occupational health and safety risks such as lumbar muscle strain and crush injuries that may occur during manual palletizing due to heavy - object handling, improving the workshop working environment. The equipment is equipped with multiple safety protection devices, such as emergency stop buttons and safety light curtains, which can respond quickly in case of emergencies, ensuring the safety of personnel and equipment and helping enterprises build a safe and efficient modern production system.

Company Profile

Benson Intelligent Equipment (Shandong) Co., Ltd.was founded in 2013, including self-researching and development, design, production and sales. Benson machinery is committed to the design, production and sales of automatic packaging machine, intelligent palletizing machine, wrapping machine etc. Our products are widely used in food, chemical industry, building materials, feed, warehousing and other industries.Camery has 10 senior technical engineers, more than 20 production workers and 10 senior sales,exporting countries including United States,Mexico, Australia, Russia. Saudi Arabia, Singapore, South Africa etc., all over the world, provided professional solution with efficient and intelligent products to each customer, got the high recognization and compliment from every serviced domestic and foreign client.

Benson  machinery advocates innovation, professional, efficient, pragmatic business philosophy, to achieve mutual benefit and win-win, continue to provide our customers with high-end products and quality service.

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