The high - level palletizer is a key equipment in the process of industrial automation. With its characteristics of high efficiency and precision, it has become a powerful tool for enterprises to improve production efficiency. This equipment operates through the coordinated operation of a servo - motor drive and an intelligent control system, and can achieve automated palletizing of hundreds to thousands of pieces of goods per hour. Whether it is carton packaging in the food and beverageindustry
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You can claim platform compensation (2% of the product amount, up to US $500) for failed service.
Products Description
The high-level palletizer is a core device of the automated logistics system, mainly composed of columns, crossbeams, horizontal traveling mechanisms, lifting mechanisms, gripper devices, etc. The columns provide stable support for the entire machine, and the crossbeams move up and down along the columns to achieve vertical transportation of goods. The horizontal traveling mechanism ensures the precise positioning of the crossbeams in the horizontal direction. The gripper devices can be customized according to the shape, size and weight of goods, such as clamping type, vacuum suction cup type, etc., which can flexibly grasp various products.
High-level palletizers have extremely wide application scenarios. alletizer, fully automatic high - level palletizer,In the food and beverage industry, it can quickly handle carton packaging of bottled water and canned beverages; in the chemical industry, it can safely stack bagged fertilizers and barreled raw materials; in the home appliance manufacturing field, it is competent for stacking large materials such as air conditioner outdoor units and washing machine casings. In addition, the equipment supports multi-specification product compatibility. Through simple parameter adjustment, it can switch between different material sizes and palletizing styles, significantly improving the flexibility level of the production line.
Working process of high - level palletizer:
Thefully automatic high - level palletizer, production line transports materials (such as cartons and barrels) to the designated station of the palletizer via a conveyor belt, whose speed is automatically matched to the equipment's cycle. Photoelectric sensor groups detect the material's in-position signal and edge position in real time. If a visual recognition system is configured, an industrial camera scans the material's dimensions and posture to generate 3D coordinate data, ensuring the grabbing position error is controlled within ±1mm.
The system automatically switches the gripping mode according to the material type: vacuum suction cups adsorb flat-surfaced materials like cartons through negative pressure, while mechanical claws clamp barrel or bagged materials driven by pneumatic/electric power. The gripping action is driven by servo motors, with X/Y/Z axes moving collaboratively to complete precise grabbing along preset trajectories (such as J-shaped paths). The movement speed can reach 1.5m/s, and the repeat positioning accuracy is ±0.5mm.
Ther, fully automatic high - level palletizer, gripper places materials on the pallet according to preset patterns (such as "pin" shape or "field" shape), with the inter-layer spacing precisely controlled by mechanical baffles. After each layer is stacked, the lifting platform automatically descends by one layer height (accuracy ±1mm) via absolute encoder feedback. For fragile items, cardboard buffers can be automatically installed between layers. Palletizing patterns support recipe storage, allowing one-click switching between more than 50 different arrangement modes.
When the number of palletized layers reaches the preset value (e.g., 10 layers), the sensor triggers a full pallet signal. The chain conveyor transports the full pallet to the temporary storage area, while logistics labels are simultaneously pasted to interface with the WMS. The empty pallet magazine automatically descends by one layer, and the pusher sends a new empty pallet to the palletizing station. The entire process requires no manual intervention, enabling 24-hour continuous cyclic operation a kind of palletizer that can replace manual labor, Benson distributor
Specification
Main characteristics of thehigh - level palletizer:
TheHigh - level palletizer, palletizing speed can reach 800-1500 cycles per hour, enabling 24-hour uninterrupted operation. With an efficiency 3-5 times that of manual labor, it significantly improves material handling efficiency at the production line end and reduces labor costs and time costs.
Equipped with high-precision servo motors and transmission systems, combined with photoelectric sensors and visual recognition technology, the material positioning accuracy reaches ±1mm, and the inter-layer error is controlled within ±5mm. The palletizing is neat and stable, reducing the risk of collapse during transportation and storage.
Supports multi-specification materials (cartons, barrels, bags, etc.) and pallet types. High - level palletizer, Different palletizing patterns (such as "pin" shape, "field" shape) and layer numbers can be quickly switched via programs to adapt to diversified production needs, with model changeover completed within 10 minutes.
fully automatic high - level palletizer, It can seamlessly connect with production lines, MES systems, and WMS warehouse management systems to achieve real-time data interaction. Support for remote monitoring and fault diagnosis allows viewing of equipment operation status and alarm information through touch screens or cloud platforms, enhancing maintenance convenience.
Equipped with safety light curtains, emergency stop switches, and overload protection devices, it automatically decelerates or stops when personnel approach. The modular design facilitates daily maintenance, and key components use wear-resistant materials, with an average fault-free operation time exceeding 8,000 hours to ensure long-term stable operation.
Company Profile
Benson Intelligent Equipment (Shandong) Co., Ltd.was founded in 2013, including self-researching and development, design, production
and sales. Benson machinery is committed to the design, production and sales of automatic packaging machine, intelligent palletizing mac
hine, wrapping machine etc. Our products are widely used in food, chemical industry, building materials, feed, warehousing and other indu
stries.Benson has 10 senior technical engineers, more than 20 production workers and 10 senior sales,exporting countries including United
States,Mexico, Australia, Russia. Saudi Arabia, Singapore, South Africa etc., all over the world, provided professional solution with efficient
and intelligent products to each customer, got the high recognization and compliment from every serviced domestic and foreign client.
Benson machinery advocates innovation, professional, efficient, pragmatic business philosophy, to achieve mutual benefit and win-win, co
ntinue to provide our customers with high-end products and quality service.
Exhibition
1. Are you factory or trading company?We are the factory, we doing this line for more than 10 years.
2. Can you provide after-sales service for installation?Yes. Before the equipment is shipped, we will install and debug it in the factory to ensure that all components are running stably. After that, the whole set of equipment will be packed in wooden boxes/containers. After receiving the equipment, there is no need for a lot of installation and debugging. At the same time, we will provide corresponding pictures/videos/manuals, and provide telephone consultation online, so that you can ask questions at any time. If you need to send engineers to the local area to install, debug and train employees, we can also provide you with it. We will provide manuals and detailed videos to help customers install the machine. If necessary, we will send technicians to the customer's factory to assist, and the customer only needs to pay for round-trip air tickets, meals, room fees and a daily subsidy of US$150.
If you need to send engineers to the local area to install, debug and train employees, we can also provide you with it. We will provide manuals and detailed videos to help customers install the machine. If necessary, we will send technicians to the customer's factory to assist, and the customer only needs to pay for round-trip air tickets, meals, room fees and a daily subsidy of US$150
3. How long is the warranty on your palletizer robot?We provide a one-year warranty. If there is any problem with the equipment during the warranty period, we will replace it free of charge. If the warranty period expires, we will provide damaged spare parts at cost price. At the same time, our palletizers use brand components such as Schneider and AirTac, which have more stable performance and longer service life. Please rest assured to buy, we are worthy of your trust.
4. Are there any requirements for pallet size and stacking height?It supports a variety of pallet sizes, and the maximum stacking height can reach 1.8 meters to meet different shipping needs.5. Is there a complete solution with a conveyor line?We can provide a complete line: belt conveyor, automatic bag sorting, steering, bag pressing, palletizing, and integrated delivery.
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