Detail

Service

You can claim platform compensation (2% of the product amount, up to US $500) for failed service.

Key attributes

Packaging and delivery

Lead time

Product descriptions from the supplier
Products Description

Fully automatic intelligent column - type palletizer

The fully automatic intelligent column - type palletizeris a high - efficiency material handling equipment integrating mechanical automation, intelligent control, and information technology. With the column structure as the core, relying on a high - precision servo - motor drive system, it can achieve flexible and precise grasping, handling, and palletizing actions in a three - dimensional space. It can quickly adapt to goods of different specifications and weights, such as cartons, plastic boxes, and barreled materials. This equipment is equipped with an advanced visual recognition system, which can perceive the position, size, and placement posture of goods in real - time. It can automatically plan the optimal palletizing path and pattern in cooperation with intelligent algorithms. Whether it is regular stacking or complex interleaved palletizing, it can be completed efficiently. fully automatic intelligent column - type palletizerAt the same time, through modular design and a PLC control system, it can be seamlessly connected to the production line and the warehouse management system, automatically handling the entire process of feeding, sorting, palletizing, and pallet transportation. This significantly improves production efficiency, reduces labor costs, and is widely used in industries such as food and beverage, chemical, and logistics warehousing. It is a key and indispensable equipment for modern intelligent manufacturing.

Working process of the fully automatic intelligent column - type palletizer:

1. Goods Conveying and Detection: Goods on the production line are orderly transported to the feeding station of the palletizer through conveying equipment such as belt conveyors and roller conveyors. During this process, photoelectric sensors monitor the arrival status and conveying speed of the goods in real - time to ensure that the goods accurately enter the palletizing area. At the same time, preliminary detection of information such as the size, weight, and position of the goods is carried out to provide basic data for subsequent operations.
2. Visual Recognition and Positioning: When the goods reach the designated position, the visual recognition system (such as industrial cameras, 3D laser scanners, etc.) installed on the palletizer starts to work. By taking images or scanning 3D models, it accurately identifies the shape, placement posture, and specific position of the goods, converts the obtained information into digital signals, and transmits them to the control system.
3. Intelligent Path Planning: After receiving the data transmitted from the visual system, the control system (usually based on PLC or industrial computers) combines the preset palletizing rules (such as pallet pattern, the number of goods per layer, and arrangement methods) and uses intelligent algorithms to calculate the optimal grasping sequence, movement trajectory, and stacking position, and plans the operating path of the palletizer robotic arm to ensure efficient, accurate actions without collisions.
4. Goods Grasping:fully automatic intelligent column - type palletizer The high - precision servo motor drives the robotic arm to move above the goods along the planned path. Different types of grasping devices (such as vacuum suction cups, clamping grippers, magnetic suction grippers, etc.) are used to perform grasping operations according to the characteristics of the goods (such as material, shape, weight). For example, vacuum suction cups are used to adsorb and grasp cartons, while clamping grippers are used to clamp barreled materials.
5. Handling and Palletizing: After grasping the goods, the robotic arm, driven by the servo motor again, stably transports the goods to the target pallet position along the planned path and accurately places the goods according to the established pallet pattern requirements. After one stacking is completed, the robotic arm returns to the feeding station and repeats the above - mentioned grasping and handling actions until the palletizing of one layer of goods is completed.
6. Pallet Pattern Construction: After one layer of goods is stacked, the palletizer automatically adjusts the height of the robotic arm according to the preset program and starts the palletizing operation of the next layer of goods. Stable pallet patterns are constructed through different arrangement methods (such as cross - stacking, alternate - stacking, etc.).
7. Pallet Conveying: fully automatic intelligent column - type palletizerAfter the entire pallet of goods is stacked, the palletizer places the pallet on the pallet conveyor, and the conveyor transports it to the designated storage area or subsequent processes, such as the winding and packaging station, where the pallet is reinforced and packaged for easy storage and transportation.

8. System Monitoring and Feedback: During the entire working process, the monitoring system of the palletizer continuously monitors the operating status of the equipment, the working parameters of each component (such as motor current, robotic arm position accuracy, etc.), and the palletizing quality of the goods. Once an abnormal situation occurs (such as goods falling, equipment failure, uneven palletizing, etc.), the system immediately issues an alarm, automatically stops the machine for fault diagnosis and prompts, which is convenient for maintenance personnel to handle quickly and ensures the stable operation of the equipment.

   Specification

Main characteristics of the fully automatic intelligent column - type palletizer:

1. High - degree of automation: It can automatically complete a series of actions such as material grasping, handling, and palletizing without human intervention, greatly improving production efficiency and reducing labor intensity.
2. Intelligent operation: Equipped with an advanced control system, it can achieve the setting of multiple palletizing modes and parameters through programming. It can be flexibly adjusted according to different products and palletizing requirements to adapt to diverse production needs.
3. High - precision positioning: Using a precise transmission device and positioning system, it ensures that the material grasping and placement positions are accurate, and the palletizing is neat and standardized, improving the quality and stability of palletizing.
4. High - efficiency and energy - saving:fully automatic intelligent column - type palletizer The optimized mechanical structure and power system make the equipment run more smoothly with low energy consumption. While improving production efficiency, it reduces energy consumption.
5. Strong flexibility: The column - type structure design gives it a large working space and a flexible movement range. It can adapt to the palletizing of materials with different sizes, shapes, and weights, and can also be seamlessly connected with various production lines.
6. High reliability: Key components are made of high - quality materials and advanced manufacturing processes. After strict quality inspection, the equipment is sturdy and durable, with a low failure rate, convenient maintenance, and can operate stably for a long time.
7. Good safety performance:fully automatic intelligent column - type palletizer It is equipped with a variety of safety protection devices, such as light curtain sensors, safety fences, emergency stop buttons, etc., which can effectively prevent safety accidents from occurring to personnel and equipment.

8. Data monitoring and management: It has data collection and monitoring functions, which can real - time monitor the equipment's operating status, output, fault information, etc., facilitating managers to carry out production scheduling and equipment maintenance, and realizing intelligent production management.

The palletizer features an interchangeable gripper—clamp, suction, or fork—suitable for various materials and shapes. This ensuressecure, damage-free handling and precise placement, enhancing flexibility and efficiency across different product lines and packaging types.

The control cabinet contains all electrical and control components, including PLCs, motor drives, and safety relays. It ensures reliable, safe operation with easy access for maintenance and built-in protection against electrical faults.

The palletizer includes an intuitive teach pendant for easy programming and control. Operators can quickly set pallet patterns, adjust positions, and monitor status, enabling efficient operation and fast changeovers without technical complexity.

Handles material transfer and placement with precision; easily integrates into existing packaging systems for streamlined
operations.

Advantages of the fully automatic intelligent column - type palletizer:

1. Improve production efficiency: Its highly automated feature enables continuous material grabbing, handling, and palletizing operations without frequent manual intervention. This greatly shortens the palletizing time, improves the overall production efficiency, and can meet the needs of large - scale production.
2. Reduce labor costs: fully automatic intelligent column - type palletizerIt reduces the workload of manual participation in the palletizing process. In some cases, unmanned operation can even be achieved, thus reducing the labor cost input of enterprises. At the same time, it also avoids the decline in work efficiency and mistakes caused by factors such as personnel fatigue.
3. Improve palletizing quality: Relying on a high - precision positioning system and an advanced control system, it can ensure that materials are accurately placed in the designated positions. The neatness and standardization of palletizing are high, and the stack shape is stable. It reduces problems such as product damage or collapse caused by non - standard palletizing, which is beneficial to product storage and transportation.
4. Enhance production flexibility: It can easily adjust multiple palletizing modes and parameters through programming, and can quickly adapt to changes in the size, shape, weight, and palletizing requirements of different products. Whether it is small - batch and multi - variety production or large - scale single - product production, it can respond flexibly.
5. Save space: The column - type structure is compact in design, with a relatively small floor area. At the same time, it can provide a large working space and a flexible movement range, effectively utilizing the production site space and facilitating reasonable layout and integration with other production equipment.
6. Reduce energy consumption:fully automatic intelligent column - type palletizer The optimized mechanical structure and power system result in low energy consumption during the operation of the equipment. While achieving high - efficiency production, it meets the requirements of energy conservation and environmental protection, helping enterprises reduce production costs and achieve sustainable development.
7. Stable and reliable operation: Key components are made of high - quality materials and advanced manufacturing processes, and have passed strict quality inspections. The equipment is sturdy and durable with a low failure rate. Moreover, it has good self - diagnosis and protection functions, can promptly detect and handle problems during operation, ensure long - term stable operation, reduce equipment downtime for maintenance, and guarantee the continuity of production.
8. Ensure safety: It is equipped with complete safety protection devices, such as light curtain sensors, safety fences, emergency stop buttons, etc., which can effectively prevent personnel from being injured during the operation of the equipment and also protect the equipment itself from accidental damage, creating a safe production environment.

9. Facilitate intelligent management:fully automatic intelligent column - type palletizer It has data collection and monitoring functions, and can real - time obtain data such as the equipment's operating status, output, and fault information. This provides a strong basis for production scheduling, equipment maintenance, and management decision - making, helping enterprises achieve intelligent production management and improve management levels and competitiveness.

   
   

Company Profile