The Insulation Mortar Filling Machine is an automated packaging device specially designed for viscous materials such as insulation mortar, commonly used in the building materials production sector. The equipment precisely fills well-mixed insulation mortar into containers like bags, barrels, or cans through technologies such as screw conveying, plunger pumping, or pneumatic extrusion. Integrated with a weighing and metering system, PLC control system, and material conveying device,
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BensonInsulation Mortar Filling MachineAdvantages
1. High Efficiency: Compared with manual filling, the equipment can complete 8–15 filling operations per minute, significantly improving production efficiency to meet large-scale building materials production needs.
2. Cost Optimization: Reduces labor dependence and labor costs; precisely controls material usage to avoid waste, significantly saving production costs in the long term.
3. Environmentally Friendly: The fully enclosed filling structure with a dust removal device effectively reduces mortar dust spillage, improves workshop environment, and complies with environmental standards.
4. Strong Adaptability: Supports different specifications of packaging containers (e.g., 5kg, 25kg packaging bags or plastic barrels), and can quickly switch filling modes to adapt to diverse production requirements.
BensonInsulation Mortar Filling MachineFeatures
1. Precise Metering: Equipped with high-precision weighing sensors and an intelligent control system, the filling error can be controlled within ±0.5%, ensuring consistent weight for each batch of products.
2. Anti-Clogging Design: Aiming at the viscous characteristics of insulation mortar, it adopts large-diameter conveying pipes, wear-resistant screw blades, anti-stick coatings, and vibration arch-breaking devices to prevent material caking and blockage.
3. Intelligent Operation: With a touchscreen human-machine interface, it supports one-click start, parameter presetting, and real-time monitoring of production data, featuring simple operation and low maintenance costs.
4. Safe and Reliable: Equipped with multiple safety devices such as overload protection, leakage monitoring, and emergency stop to ensure stable equipment operation and operator safety.
BensonInsulation Mortar Filling MachineApplications
1. Building Insulation Projects: Used for producing exterior wall insulation mortar, roof thermal insulation mortar, etc., providing standardized packaged products for energy-efficient building construction.
2. Building Materials Manufacturers: Suitable for filling various materials such as polystyrene particle insulation mortar and vitrified microsphere insulation mortar to meet industrial production needs.
3. Dry Mortar Factories: Can be integrated into dry mortar production lines to achieve integrated operations from mixing, storage to filling, enhancing production continuity.
4. Prefabricated Building Sector: Provides supporting mortar for the production of precast insulation wall panels, insulation blocks, etc., ensuring precise material quantification and improving component quality.
5. Municipal Engineering and Renovation: Used for packaging mortars required in scenarios such as road sound insulation and tunnel fire insulation, supporting customized small-batch production.
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