Detail

The following is an analysis of the high-speed box-type palletizer from the perspective of structural design, working mode, technical characteristics and site selection:

I. Structure and working mode

1. Mechanical components

Dual-station design: equipped with two sets of independent or collaborative palletizing units (such as dual robotic arms, dual lifting platforms), which can handle two conveyor lines at the same time or alternate operations.

High-position lifting mechanism: servo motor drives the chain/screw to realize the lifting of the pallet to a high position (such as 3-6 meters) to meet the needs of three-dimensional warehousing.

End effector: select suction cups, clamps or mixed clamps according to the characteristics of the material (such as sponge suction cups to grab cartons, fork arm clamps to handle bagged materials).

2. Palletizer workflow

Mode 1 (alternating operation):

When station A is palletizing, station B replaces the pallet or replenishes the empty pallet, seamlessly connecting to improve efficiency (such as bagged material palletizing in the chemical industry).

Mode 2 (Parallel Operation):

The dual manipulators handle the products of two independent conveyor lines respectively, which is suitable for multi-variety, high-throughput scenarios (such as bottled/boxed mixed lines in the beverage industry).

3. Typical scenario examples

Advanced palletizing of bagged materials:

Dual stations alternately stack 50 kg fertilizer bags on a 5-meter-high pallet, using the "tic-tac-toe cross" stacking mode, processing 800-1000 bags per hour.

Three-dimensional storage of boxed food:

The food boxes of the two production lines are stacked in parallel and directly delivered to the high-level shelves, linked with AGV to achieve unmanned warehousing.