Six-axis welding collaborative robot: a new tool for efficient welding
In modern industrial production, welding, as a key process, has a vital impact on product quality and production efficiency. With the rapid development of science and technology, six-axis welding collaborative robots have emerged and become an ideal choice for many companies to improve their welding operations.
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Technical highlights of the intelligent six-axis collaborative robot
High-precision motion control: Using advanced servo motors and precision reducers, coupled with self-developed high-performance motion control algorithms, the robot moves smoothly and responds quickly, can accurately execute the preset welding path, and achieve high-quality welding of complex-shaped weldments.
Intelligent welding parameter adjustment: Built-in multiple welding process databases, can automatically match and optimize key parameters such as welding current, voltage, welding speed, etc. according to different welding materials (such as carbon steel, stainless steel, aluminum alloy, etc.) and weld thickness, to ensure stable and reliable welding quality.
Visual sensing and weld tracking: Integrated high-resolution visual cameras and advanced image processing algorithms can identify weld position, shape and size in real time. During the welding process, it automatically tracks weld changes and dynamically adjusts the welding gun position to effectively solve the weld offset problem caused by weld assembly errors or thermal deformation, and ensure welding accuracy.
Safe collaborative design: Equipped with advanced collision detection sensors, the robot can stop moving immediately when it collides with the operator or surrounding objects to avoid accidents; it supports force control collaboration mode and can work with human operators to complete some tasks that require delicate operation and human-machine interaction.
Intelligent six-axis collaborative robot configuration details
Robot body: Made of high-strength aluminum alloy, with optimized mechanical structure design, light weight and good rigidity, it reduces energy consumption while ensuring motion performance.
Control cabinet: It integrates core components such as high-performance controllers, drivers, and power modules, has powerful data processing capabilities and stable control performance, supports multiple communication interfaces (such as Ethernet, Profinet, Modbus, etc.), and is convenient for networking communication and centralized control with other devices.
Teach pendant: Equipped with an intuitive and easy-to-use touch-type teach pendant, the operation interface is simple and clear. Through graphical programming, operators can easily complete robot programming, parameter setting, motion debugging, etc.; it supports offline programming function, which can be virtual simulated on the computer, plan the welding path in advance, and reduce on-site debugging time.
Welding system: It can be adapted to a variety of mainstream brands of welding power sources (such as arc welding, resistance spot welding, laser welding, etc.), and provide complete welding cables, welding guns and wire feeding mechanisms and other accessories to ensure a stable and efficient welding process.
Peripheral equipment: According to customer needs, it can provide welding fixtures, positioners, gun cleaning and wire cutting devices, smoke purification systems and other peripheral supporting equipment to form a complete welding automation solution.
Product Description
Company Profile
Bensen (Shandong) Machinery Co., Ltd. is a modern high-tech enterprise engaged in the research and development and production of wrapping machines, packaging equipment, filling machines, industrial robots, palletizing robots, automatic bagging, large-scale production lines, batching equipment, palletizers and loaders, material packaging machines and logistics automation production lines. In terms of production, the company has gathered a group of high-level and high-quality professionals. The company actively promotes the development model of "integration of industry, academia and research". The success of this research and development can be widely used in the fields of automated packaging routes, automated logistics engineering, etc. For the new generation of automated assembly lines, the company has introduced various advanced processing equipment to comprehensively enhance its market competitiveness, and has adopted a large number of high-quality accessories, which has greatly improved the product quality. The products of Bensen (Shandong) Machinery Co., Ltd. have been widely used in other industries. From product import to output, from electrical control to mechanical structure design, Bensen (Shandong) Machinery Co., Ltd. can provide comprehensive technical solutions and precision manufacturing of equipment. We have a complete after-sales service system. , Provide customers with high-quality technical support and after-sales service.
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