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Products Description

High - level palletizers

The high - level palletizeris a highly automated industrial equipment. It is mainly used to stack materials with regular packaging such as bags, boxes, and barrels layer by layer into a neat stack shape according to the set arrangement method. It is widely applied in industries such as food, medicine, chemicals, and logistics. Its core structures include the robotic arm system (designed with multiple joints, capable of flexibly grasping materials and accurately positioning), the intelligent control system (through PLC or industrial computer programming, realizing full - process automatic control of the palletizing path, number of layers, and arrangement method), the flexible grasping device (such as suction cups, grippers, etc., adapting to different material characteristics), and the conveying system (connecting the production line and the palletizing area to achieve the automatic transfer of materials and pallets). During operation, high - level palletizerthe materials to be palletized are conveyed to the designated position by the conveyor belt. The sensors detect the position and state of the materials in real - time. The robotic arm precisely grabs the materials under the instructions of the control system and stacks them layer by layer onto the pallet according to the preset stack patterns (such as criss - cross, reverse - cross, etc.). The entire process requires no human intervention and can operate continuously. The palletizing efficiency can reach dozens of pieces per minute, and the stack shape has high stability, effectively avoiding problems such as high labor intensity, low efficiency, and easy errors in manual palletizing. Thefully automatic packaging and palletizing machines, advantages of the high - level palletizer are reflected in its high efficiency (suitable for high - speed production lines and capable of 24 - hour continuous operation), high precision (small positioning error, strict control of the number of palletizing layers and arrangement), flexibility (able to quickly switch different product palletizing programs to meet the production requirements of multiple varieties), and safety (equipped with anti - collision sensors, emergency stop devices, etc., ensuring the safety of equipment and personnel). It is a key equipment for improving storage efficiency and reducing labor costs on modern industrial automated production lines.

The working process of the high - level palletizer is as follows:1. Material Conveying: The materials to be palletized are sent to the feeding station by the production line conveyor, and the empty pallets arrive simultaneously. 2. Detection and Positioning:  fully automatic packaging and palletizing machinesThe sensors detect the position and attitude of the materials, and the control system matches the palletizing program. 3. Grasping and Handling: The robotic arm equipped with a suction cup/jaw grasps the materials and transports them to the palletizing area according to the preset trajectory. 4. Layer - by - layer Stacking: Stack the materials layer by layer according to the set stacking pattern (such as criss - cross), and the pallet automatically rises or falls after each layer is completed. 5. Full - pallet Handling: After reaching the preset number of layers, the full - pallet is removed by the conveyor, and a new empty pallet enters the cycle. The manufacturers of automatic palletizerswhole process is automated, highly efficient and accurate, and can be adapted to the rapid switching of multiple varieties.

Specification

Advantages of high - level palletizers:

I. High - efficiency Automated Operation1. Improve Production Efficiency: fully automatic packaging and palletizing machines, It can operate continuously for 24 hours. The palletizing speed can reach 10 - 30 layers per minute (depending on the cargo specifications), far exceeding the efficiency of manual palletizing and significantly shortening the production line cycle. 2.Reduce Labor Costs: There is no need for a large number of workers to participate in the stacking process. While reducing labor costs, it also avoids efficiency fluctuations and errors caused by human fatigue. 3. Seamless Docking with the Production Line: It can be linked with front - end conveyor lines, packaging machines and other equipment to form a fully automated production process, improving the overall system coordination.

II. Precision, Stability and Loss Reduction1. High - positioning Accuracy: Servo motors, sensors and control systems are used to ensure accurate cargo stacking positions (usually with an error ≤ 5mm), avoiding the risk of toppling caused by uneven manual placement. 2. Strong Stacking Stability: By optimizing the number of palletizing layers and arrangement methods (such as staggered and overlapping), the goods are stacked tightly and firmly, reducing losses during transportation and storage. 3. Gentle Handling: It is equipped with buffer devices and soft - grasping technologies (such as air - bag fixtures and sponge suction cups), which are friendly to fragile items (such as glass - bottled beverages and ceramic products), reducing the cargo breakage rate.

III. Flexible Adaptation to Multi - scene Requirements1. Compatible with Multiple Cargo Types: manufacturers of automatic palletizersIt can palletize cartons, plastic boxes, pallets, barreled goods, etc. Different cargos can be quickly switched by changing fixtures (such as vacuum suction cups and clamping fixtures). 2. Support Customized Stacking Patterns: According to the height of warehouse shelves, the specifications of transport vehicles and other requirements, the number of stacking layers (usually up to 5 - 10 layers) and arrangement patterns (such as single - row per layer, multi - row staggered per layer) can be freely set. 3. Small Space Occupancy: It adopts a column - type or gantry - type structure with a compact body (usually occupying an area of 3 - 10㎡), which is suitable for small and medium - sized workshops or scenarios with limited space.

IV. Intelligent Management and Maintenance1. Easy to Operate: hrough a touch - screen or PLC control system, palletizing parameters (such as the number of layers, speed, stacking pattern) can be set with one - click, and non - professional technicians can quickly get started. 2. Fault Self - diagnosis: Built - in sensors monitor the running status of the equipment in real - time. When abnormalities occur (such as fixture failure, cargo deviation), it will automatically alarm and stop, facilitating quick problem - checking. 3. Low Maintenance Cost: Key components (such as motors and guide rails) are made of high - wear - resistant materials with a long lifespan (usually ≥ 5 years), and the maintenance cycle is long (a comprehensive maintenance is carried out every six months to one year).

V. Enhance Corporate Image and Competitiveness1. Meet Modern Production Standard: High - level palletizersAutomated equipment reflects the technological advancement and standardized management of the enterprise, meeting customers' requirements for large - scale and standardized production. 2. Adapt to the Industry Upgrade Trend: In the context of increasingly strict environmental protection and safety regulations, it reduces the safety risks in scenarios where workers come into contact with chemicals, heavy objects, etc., meeting the requirements of occupational health. 3. Data - based Management Support: Some high - end models support docking with the factory MES system, which can record data such as the number of palletized goods and equipment operation efficiency in real - time, helping to optimize production decisions.

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Company Profile

Benson Intelligent Equipment (Shandong) Co., Ltd.was founded in 2013, including self-researching and development, design, production and sales. Benson machinery is committed to the design, production and sales of automatic packaging machine, intelligent palletizing machine, wrapping machine etc. Our products are widely used in food, chemical industry, building materials, feed, warehousing and other industries.Benson has 10 senior technical engineers, more than 20 production workers and 10 senior sales,exporting countries including United States,Mexico, Australia, Russia. Saudi Arabia, Singapore, South Africa etc., all over the world, provided professional solution with efficient and intelligent products to each customer, got the high recognization and compliment from every serviced domestic and foreign client. Benson machinery advocates innovation, professional, efficient, pragmatic business philosophy, to achieve mutual benefit and win-win, continue to provide our customers with high-end products and quality service.