The Dry Mortar Filling Machine is an automated packaging device designed for dry mortar (a mixture of cement, sand, additives, etc.), primarily used to accurately fill dry mortar materials into packaging bags (such as valve bags and open-mouth bags). The core components include a material storage tank, screw or pneumatic conveying system, high-precision metering device, filling head, and intelligent control system. It enables fully automated processes from material conveying, metering, filling
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Dry Mortar Filling Machine Advantages
1. High-Precision Metering
Using load cells linked with an intelligent control system, metering errors are controlled within ±0.5%, ensuring consistent weight per bag of mortar, reducing manual errors, and minimizing material waste.
2. High-Efficiency Production
The filling speed reaches 8–12 bags per minute (depending on material characteristics), increasing efficiency by over 50% compared to traditional manual filling, meeting rapid packaging demands for mass production.
3. Multi-Functional Compatibility
- Supports various packaging types (valve bags, open-mouth bags) and accommodates packaging weights from 5–50 kg.
- Adapts to dry mortars with different formulations (e.g., masonry mortar, plastering mortar, thermal insulation mortar), offering high flexibility.
4. Low Dust Pollution
Features a sealed filling design and dust recovery devices (e.g., dust collectors) to reduce dust spillage during production, improving workshop environments and complying with environmental requirements.
5. Energy Saving
The intelligent control system optimizes equipment operation parameters, reducing energy consumption by 10%–15% compared to traditional equipment, significantly lowering long-term production costs.
Dry Mortar Filling MachineApplication Fields
1. Building Materials Industry
- Mainly used in dry mortar production enterprises for filling masonry mortar, plastering mortar, waterproof mortar, thermal insulation mortar, etc.
- Suitable for packaging mortar raw materials in real estate, municipal engineering, and home decoration scenarios.
2. Prefabricated Components Sector
Provides supporting dry mortar packaging for concrete prefabricated component production, ensuring efficient raw material supply for component manufacturing.
3. Special Mortar Applications
Suitable for precise packaging of special mortars (e.g., adhesives, self-leveling mortar) to meet high-end construction or industrial needs.
Dry Mortar Filling MachineEquipment Features
1. High Automation
Full-process automated operation (one-key start, automatic metering, automatic bag dropping) reduces manual intervention, lowers labor intensity, and enhances production stability.
2. User-Friendly Operation
- A human-machine interface (touchscreen) intuitively displays operation parameters and supports quick switching of packaging specifications.
- Fault self-diagnosis function provides real-time feedback on equipment status, improving maintenance efficiency.
3. Compact and Durable Structure
- Made of stainless steel or wear-resistant materials to withstand the corrosive and high-wear characteristics of dry mortar.
- Modular design facilitates disassembly and cleaning, meeting food-grade or industrial hygiene standards (optional).
4. Safety and Reliability
- Equipped with overload protection, emergency stop devices, safety guards, etc., to ensure operator safety.
- Sealing components use anti-aging materials to prevent leakage during long-term operation, ensuring stability.
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